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Why Getronics brought active energy management to AMRC Cymru

ApplicationsSmart Spaces

Paul Ferguson

Business Development Manager

‘Digital first’ is an ethos that defines both AMRC Cymru and Getronics. When Getronics became aware of AMRC Cymru’s goals to support manufacturing in transitioning towards zero-carbon, they approached them with a proposal.

That proposal is a Proof of Concept that is now live at AMRC Cymru, showcasing how the active management of energy use in real time is the first step to controlling and eliminating the production of greenhouse gases in a manufacturing business.

AMRC Cymru, North Wales

AMRC helping manufacturers to become net zero

One of AMRC Cymru’s key objectives is to improve the sustainability of Welsh manufacturing. The drivers for change have never been more urgent:

  • After decades of inaction, we are now in the midst of a climate crisis
  • The Government has committed the UK to a legally-binding target of Net Zero emissions by 2050
  • The public and investment community are becoming far more aware of the sustainable credentials of all businesses and are making their buying choices based upon them

Climate change is a scientific fact and so businesses must respond to this imminently to reach Net Zero Manufacturing; it’s just the right thing to do! Combining this with the AMRC’s ‘digital first’ approach has resulted in a partnership with Getronics to deliver – Active Real Time Energy Measurement.

We were very happy to support the proof of concept delivered by Getronics at AMRC Cymru. The work aligns perfectly with our goal of improving manufacturers’ productivity, performance and sustainability by incorporating innovative digital technologies.

Andy Silcox, AMRC Cymru Research Director

If you can’t measure you can’t control:

Getronics has a strong track record of delivering and managing the integration of OT and IT solutions. Our Energy Management solution sits within our Sustainable Manufacturing Integrated Solutions.

Just taking the initial steps towards Proactive Energy measurement & Management has been proven to save up to 25% in electricity and 50% in water usage.

Taking real time feeds from all Operational Technology is the starting point for measuring your Energy usage and for taking steps to Net Zero Manufacturing:

  1. Set up the Monitoring Solution Our technicians can set up the IOT sensors or use existing integration solutions, PLC, Scada, network connectivity etc. In any sized organisation the varieties of sensors and data feeds will be numerous. We can connect anything to anything. The level of granularity is the key, from site to individual machine the data must be made available in real time.
  2. Creating the Dashboard Online dashboard from which you can run ‘what if’ scenarios and identify exactly where the big users of Energy are. The visibility of OT also allows the user to actively manage those devices from remote, secure environments.
  3. Active Management Establishing Pro-Active management. It has been found that by just taking these steps you can reduce the energy used by up to 25%.
  4. Define Your Strategy Defining your strategic targets and goals can be a much more informed process if you use real time data from your facilities. This will be a longer term project, looking at renewable energy sources, swapping out high energy users etc. We can help you with this step with our strategic consulting service.

Digital Mapping of devices

Once the devices have been connected, they can be mapped across your facilities.

The Future

Any element of OT can be connected to the Getronics solution. HVAC, BMS, Lighting Systems, Security, Shopfloor systems, Robots, Conveyers, Water pumps etc.

Delivering a fully connected solution not only gives the ability to manage energy and waste, but it can also be upgraded to include, condition monitoring, predictive maintenance, service management etc.

Automating the management and maintenance of the devices is the logical next step.

We see the future scope of the AMRC Cymru project growing to prove the technology and demonstrate the multiple uses that real time data can enable.

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